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smoking wear rings please help

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Do you have the plastic or bronze housing and if plastic, are any of the stator vanes cracked or missing? I can see the potential of a plastic housing flexing, possibly, and causing the phenomenon you're experiencing.

Of course, this is only a possibility, but I happen to think you're on the right track. It could also be some sort of issue with your transom flexing under load, I suppose..... and any of the various ideas expressed above.

ive been looking into new housings it is all i can see that is left.. do the housings get shimmed in anyway,, are the replacement housings stronger than originals
another season coming up and i want to be ready
thanks in advance any input is appreciated
 
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