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My 951 Rebuild Thread - A Few Questions Prior To Starting

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Ryan727

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Hey guys, been away for the last month, but finally received the reman crank I've been trying to get for a while. So I'm about to dive into this project of a full engine rebuild, and would like a few pointers from people that are familiar with this process.

I blew a hole in the crankcase two months ago, due to the PTO rod bearing giving out and dispersing bearing balls all throughout the combustion process.. So I yanked it out, and I've got a spare crankcase to go in. Not going to try and do a patch job on the broken one.

I'm primarily following this rebuild process I came across on youtube:
It's a 5 part video where the guy rebuilds his 951, and I have found it helpful, as I've never done this before.

So a few questions before I jump into it:

1. I've been soaking my crankcase in diesel to remove the old crud on it. I'll hit it with a wire brush, let it sit in the diesel for a day, go back and brush more, then so on. I want the thing spotless - should I just go and have it sand blasted or bead blasted?

2. In part 2 of the above video series, this guy hits his crankcase halves with red RTV before reassembly. Should I do so as well for an added seal, or just leave it be?

3. I haven't gotten my gasket kit yet. I'm down the street from SBT and was just going to get that full 951 kit for convenience. Are those gaskets fine? I know the carbs have to be genuine kits, but not sure about the engine gaskets.

4. Anything to check for on my counterbalance, or are they usually good for a long time? No visible rust on it, everything looks and feels good. I've got 3 of them, so I'm going to use the best of the bunch.

5. I've got a brand new SBT head with 10 hours on it, and that thing is clean as can be - so no issues there.

6. Rebuilt the carbs and put an hour on them before the crank blew - that should be good as well.

7. Is there anything I need to know in preparation for this project, or do those videos do a decent job of showing how it's done. Anything you guys recommend I pay more attention to? I know the crank and balance have to be aligned, I've got the markings clear.

8. I've done a lot of research on the break-in process. Only thing I'm unsure of is if I should use break-in oil, or just use what I plan on running. Thoughts? I'm currently running 40:1 premix on the engine. Will go 32:1 for two tanks break-in.

I'll be posting to this thread as I start getting into it. Going to give the entire engine a burnt copper paint job, with a jet black exhaust pipe.
 
1. You will need to clean the cases with brake cleaner or something else as the oils in the diesel will not let paint or the case adhesives stick. I like to live dangerously and use gasolene to clean my cases.

2. Never use RTV as it isn't gas resistant. Use either ThreeBond 1184 or 1211 to seal the cases.

3. I think SBT gaskets and seals are junk and inferior quality from the ones I have seen. I suggest OEM crank seals and gaskets or to save some money OEM crank seals and WSM gaskets.
4. You should install new bearings and seals on the balancer as they will probably let go just like your crank did.
8. I would go to 32:1 if you don't have oil injection for break in.

I would also replace the reeds.
 
So I actually found a guy that will sand blast my case for $30 at a local powder shop. Is that alright, as long as it is thoroughly washed down afterwards to be sure no particles are left in there?

Thanks for the other answers as well.
 
Any recommendations of a good place to get reeds? I'm sure SBT isn't suggested as always, lol.
 
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