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Is this going to be a problem?

DaddyLoafin

Active Member
Had to take apart the top end to fix a broken bolt and noticed this in on of the jugs. Is this a serious issue or can I send it?
 

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Where are the sleeves replaced? Not seeing any chamfer in the ports.
I have no idea. these came out of an engine I got from a local dude who does an engine Exhange thing. His work isn't exactly the best.
They are bored .25 over.
 
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I don't see any chamfer on the ports at all. Those things are going to eat rings for breakfast. I would not run them.
 
It is hard to say as those cracks do not seal the head or anything. If it was me I would give Group K a call before mailing them out.
 
Yeah I’ll definitely give them a call before I send them out.

So looking at it some more and it does look like it was re sleeved. The exhaust port in the sleeve doesn’t seem to line up terrible well with the one in the jug. I’m sure this isn’t good but not sure if it’s detrimental. The engine did run before the head bolt broke but I only put break In hours on it.
 

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Resleeving could have damaged that aluminum. Whoever did it is not experienced with 2-strokes and definitely didn't chamfer the ports at all.
 
Resleeved and .25 over? That's an oxymoron.

I got a 1997 720 that had never been apart and had sat for 7 years after it wouldn't start. I got it running and we ran the crap out of it for a summer.
First picture is the cylinder wall condition after that year. You can see the factory chamfers on the transfer ports. Second picture is the ring gap on the front piston which rattled around in the bore. Third picture is the Seadoo factory remanufactured engine short block that had been resleeved and the ring gap. You can see how the factory sleeves don't perfectly align with all the casting features. The 720 doesn't even have any casting in the area you have cracks. Note the piston size is stock so it can be bored out several more times.before chamfers.jpgbefore ring gap.jpgreman ring gap.jpg
 
Resleeved and .25 over? That's an oxymoron.

I got a 1997 720 that had never been apart and had sat for 7 years after it wouldn't start. I got it running and we ran the crap out of it for a summer.
First picture is the cylinder wall condition after that year. You can see the factory chamfers on the transfer ports. Second picture is the ring gap on the front piston which rattled around in the bore. Third picture is the Seadoo factory remanufactured engine short block that had been resleeved and the ring gap. You can see how the factory sleeves don't perfectly align with all the casting features. The 720 doesn't even have any casting in the area you have cracks. Note the piston size is stock so it can be bored out several more times.View attachment 67094View attachment 67095View attachment 67096
First pic is pretty crusty. Please fog your engines people :)
 
First pic is pretty crusty. Please fog your engines people :)
Lol I got this engine in July so don’t blame me for the condition. It ran but it leaked water from a bolt and went I went to take it out and re grease and loc right it, it snapped. I got 3 tanks through this and it’s claimed to be completely rebuilt.
So at this point I feel like best solution is to get another set of jugs to have bored out and probably pull apart the bottom end to inspect everything this dude touched lol.
 
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