Getting closer...sorta
Wow, take two steps forward, then one step back!...........story of my life.
What's happening is that your bendix on your starter is not being thrown all the way out with centrifugal force to the point its making contact with your flywheel, which means one of two things.........your starter is going/gone out or your bendix has sat long enough to get sticky, not letting it be thrown out by the rotation of the starter. Since the starter cost $278.00 (P/N 278001935) bucks to replace, lets look at the bendix and see if you can get it to work. Problem is, you have to remove it.
If your getting power to the solenoid and it's sending a signal to the main wires to engage the starter, and it's not starting......then this may be the way to go. I'm kinda worried about the amount of power your getting into your system.
Lets try this before pulling the starter. With a good, hot battery in place, use a voltmeter to record the volts. Unplug your plug in the front of your magneto. This will only allow electrical power from the battery to power the electronics. This way, if theres a problem in the rectifier/regulator or grounded magneto or any other problem, we'll be bypassing it.
Then, when this is done. Put the cap on your post. Now, go to the solenoid and use your ground lead on the meter to set to ground. On the engine or any other black wire that you know to be ground. Then, with your red lead, test the power to the red wires going to the top of the solenoid, record them. Also, check all the other wires. On the two big red ones, the one from the battery should be the only one hot. The power wires from the solenoid on the down side, should be hot. Then, with someone to engage the start/stop switch, test the big red wire going to the starter and the starter wires on top of the solenoid. During the start procedure, they should all have power. I'll look in the manual, but I believe they should all have close to 12 vdc.
There is one benefit to your starter. The whold thing will come out without taking the mag apart. On some of the newer models, you can't get to the starters bendix without taking that cover off.
If all test show the power is there to the starter, I'd remove the starter and bench test it. IF you don't know how to do that, I'll help you there. Re-post when you get that far. If your bendix is sticking due to moisture getting to it, you may be able to spray some PB Blaster on it and free it up. Crossing your fingers that is the only problem. Cause a new starter is expensive.
Sorry for the long post, but sometimes, omitting info in sake of a short reply, may only confuse you...........................:cheers: