Rotary Valve gear assembly removal

[chazdo2]

Is there any other way to remove the rotary valve gear assembly other than buying the 30 dollar removal tool I will only use once in my life?

 

[El Toro 33809]

Yes, make your own out of a PVC cap, a bolt, nut and washer.

www.youtube.com/watch?v=TwYUwjWC92c

Be sure to remove the snap ring first.

 

[chazdo2]

Crank case re assembly

What type of silicone should you use to put the case back together?

 

[racerxxx]

Threebond 1211

Sent from my SGH-T889 using Tapatalk

 

[CReynoldsMIZ]

buy the tool then sell it back here on the forum. someone would buy it for $15 im sure, like me...

 

[mikidymac]

Another easy way is to buy a cheap slide hammer from Harbor Freight and if you notice the rotary shaft has a 6mm threads so just put an old bolt in the slide hammer and thread it into the shaft and it will pull it out with a few hits, it also works great for removing the rotary shaft bearing in the back of the case.

For the cases most people seem to use the ThreeBond 1211 but I have always used the ThreeBond 1194. It is the same as the Hondabond 4 and the Yamaha version. It comes as the factory case sealer of all the japanese brands and is specifically for crankcases and is gasoline proof. I noticed that GM uses a product on all their engines that looks just like it too. I use the 1211 on all the gaskets and o-rings. Been using this combo for 20 years now without a single air leak or leak down test failure. Better find some wood to knock on quick.

 

[chazdo2]

thanks again!!!

 

[chazdo2]

I really appreciate all the help!!!