• This site contains eBay affiliate links for which Sea-Doo Forum may be compensated.

Rotary Valve gear assembly removal

Status
Not open for further replies.

chazdo2

Member
Is there any other way to remove the rotary valve gear assembly other than buying the 30 dollar removal tool I will only use once in my life?
 
Another easy way is to buy a cheap slide hammer from Harbor Freight and if you notice the rotary shaft has a 6mm threads so just put an old bolt in the slide hammer and thread it into the shaft and it will pull it out with a few hits, it also works great for removing the rotary shaft bearing in the back of the case.

For the cases most people seem to use the ThreeBond 1211 but I have always used the ThreeBond 1194. It is the same as the Hondabond 4 and the Yamaha version. It comes as the factory case sealer of all the japanese brands and is specifically for crankcases and is gasoline proof. I noticed that GM uses a product on all their engines that looks just like it too. I use the 1211 on all the gaskets and o-rings. Been using this combo for 20 years now without a single air leak or leak down test failure. Better find some wood to knock on quick.
 
Status
Not open for further replies.
Back
Top