AJF22
Member
I took my 2001 GS out over the weekend (720cc) and on Saturday after about 20 minutes the motor made a vibrating noise and what sounded like some knocking, then turned into a squeal. I went back to the dock and ran it on the hose, no sounds but I noticed I didn't latch my breather box lid on well, so it was laying against the hull and bottom end of the box. Thinking that was part of the problem, the knocking, I went home and checked everything. The spark plugs looked good, I didn't see the shaft was misaligned or had a bend in it and it ran great on the hose, not one problem.
The next day I took it back out and cruised around for 20 minutes between 4000 and 6000 rpms, then went outside of the harbor to do some WOT runs. All was good for about 30 minutes and then the motor lost some power, so I turned and headed for the nearest dock. I knew the motor was going to shit out on me and I knew there was no way I was going to make the mile and a half trip to the ramp. Then shortly after it lost some power, the motor seized up on me and wouldn’t start, so I paddle a quarter of a mile to the dock where I waited for harbor patrol to tow me to the ramp.
Here's a video where you can hear and see what was going on with my ski:
When I got home, I pulled the head covers off to see if there's any visible damage to the cylinders, everything looked good, but I could only see the MAG side as the PTO side was stuck top dead. I want to manually crank it around, but I don't want to disassemble it just yet till I get some information on what direction I should go and make a plan.
I read on here that it could be the jet pump seized so I’m thinking of maybe disconnecting that first? Hopefully it is just that, but I'm sure it's not.
If it's a blow motor, which I’m sure it is, I do have a parts ski, but it's a 94 SPX with a 650 motor. I'm wondering if it’s possible to swap that motor for the GS motor, is that possible?
Also if the jet pump is bad, will the one on the 94 SPX fit on my 01 GS?
A little background on the motor:
It had 150 psi on both cylinders.
I rebuilt the carb with a Mikuni kit.
New spark plugs.
Spark plugs looked normal for a 2 stroke after the first ride.
After the engine seized, the plugs looked brand new, I should have run premix instead of trusting the oil pump. Rule #1 when it comes to Johnson/Evinrude outboards (BRP), remove the VRO and do premix.
Thanks
The next day I took it back out and cruised around for 20 minutes between 4000 and 6000 rpms, then went outside of the harbor to do some WOT runs. All was good for about 30 minutes and then the motor lost some power, so I turned and headed for the nearest dock. I knew the motor was going to shit out on me and I knew there was no way I was going to make the mile and a half trip to the ramp. Then shortly after it lost some power, the motor seized up on me and wouldn’t start, so I paddle a quarter of a mile to the dock where I waited for harbor patrol to tow me to the ramp.
Here's a video where you can hear and see what was going on with my ski:
When I got home, I pulled the head covers off to see if there's any visible damage to the cylinders, everything looked good, but I could only see the MAG side as the PTO side was stuck top dead. I want to manually crank it around, but I don't want to disassemble it just yet till I get some information on what direction I should go and make a plan.
I read on here that it could be the jet pump seized so I’m thinking of maybe disconnecting that first? Hopefully it is just that, but I'm sure it's not.
If it's a blow motor, which I’m sure it is, I do have a parts ski, but it's a 94 SPX with a 650 motor. I'm wondering if it’s possible to swap that motor for the GS motor, is that possible?
Also if the jet pump is bad, will the one on the 94 SPX fit on my 01 GS?
A little background on the motor:
It had 150 psi on both cylinders.
I rebuilt the carb with a Mikuni kit.
New spark plugs.
Spark plugs looked normal for a 2 stroke after the first ride.
After the engine seized, the plugs looked brand new, I should have run premix instead of trusting the oil pump. Rule #1 when it comes to Johnson/Evinrude outboards (BRP), remove the VRO and do premix.
Thanks
Last edited: