I will get some plexi glass and heat form it and bolt new hinge on it on clue some foam and leather wrap after to see if it work if so it will be a cheap way to do it
Heat Forming
•1
Preheat the oven to 250 degrees F.
•2
Place a plexiglass sheet on large pan and place on the middle oven rack. The large pan prevents the plexiglass from coming into contact with the hot rack, which can distort the plexiglass due to uneven heating.
•3
Heat for approximately five minutes.
•4
Pull the pan out of the oven with the cotton gloves. The heated plexiglass is now ready for molding.
•5
Mold the plexiglass into the desired shape. Work quickly as the plexiglass will become less malleable as it cools.
•6
Place your plexiglass in the refrigerator to set the shape. You can repeat this process as many times as needed.
Read more: How to Mold Plexiglass | eHow.com
http://www.ehow.com/how_6105219_mold-plexiglass.html#ixzz17SDfUI87