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Best Shop Practices and Tech. Tips

LouDoo

Premium Member
Premium Member
After seeing an increasing amount of threads regarding members dropping screws down carburetors resulting in scared engine cases, damaged rotary valves, and rotary valve gears, and worse. Most of this can be avoided by just being a little more careful and more organized in the way we do things.

First of all I'm by no means a professional mechanic however I did stay at a Holiday Inn Express last night. I'm just a shade tree mechanic like most guys on this forum. I have worked for an automobile dealership for a number of years, I'm the IT Director. I have however picked up some things by observing the best Technicians.

1. These guys don't work in a mess, keep your work area clean and orderly. Also the don't work on dirty engines or engine bays, keep the inside of your SeaDoo clean. If you do drop something it will be much easier to find and retrieve.

2. Keep your tools organized and where they belong, personally I won't use more than 2 or 3 tools without putting them away, I use a roll around cart which makes it much easier.

3. Protect your work, for instance if you remove the air box and spark arrestor protect the carbs. stuff a shop towel or a rag into the carbs., these are like open mouths just waiting to swallow something.

4. Keep screws, bolts and parts separated and organized, I use food containers and plastic bags. If at the end of the project if you have parts left over they go somewhere. Also if you have a place a part should go find the part. For instance if you have re-installed the air box and find you have 6 places for screws but only 5 screws the screw is somewhere and it might have gone into one of the carbs. It's well worth the time to remove the carbs. to find that missing screw, before it gets into the engine.

5. Take pictures of your project, especially dis-assembly, this will make re-assembly easier and maybe help the next guy who is doing the same project.

6. Most important take your time and follow the procedures in the manual.

Please help us complete this thread, if it turns out well I'm thinking we could move it to the how-to section.

Lou
 
I have always found it useful to use a magnetic bowl or a cup cake tin when working with little nuts and bolts. I normally have it right where I am working about arms length away.

If it is something new to me I put all the nuts and bolts to one item in one cup cake hole. Then the next item gets a new hole. This helps to reassemble things as you are not digging through a bunch if nuts and bolts trying to match things up as you go.


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Choose a time to work on your ski when you can focus and not be interrupted.

Example: Working on your ski while the kids are running around, screaming and fighting like little animals, is just begging for trouble.

Besides, they might get hurt if they get hit by that wrench you throw after you bust your knuckle. :rofl:
 
i nailed the tops of baby food jars to the bottom of the cabinets i have in my garage and when im working on something.. ill put all the parts for one piece inside a baby food jar and mark it with a piece of masking tape with what parts are inside.. then simply twist the jar onto the cap i nailed into the cabinet and.. i dont have to worry about hitting anything and knocking it all over the place..(thats the worst!!)

i think the most important part is when you get frustrated, take a deep breath, smoke a cigarette, drink a beer... or two.. or three (what ever it is you do that calms you down), and take 10 minutes away from the project...continuing will ONLY cause more frustration and causing you more likely to injure your self.
 
Store bought lunch meat comes in very nice "Tuperware" type containers these days. I have about 50 of them laying around, and they are the PERFECT stash boxes while working. You can put bolts/parts from a single section (like the manifold) in one... and write on it with a sharpie.


Also... when you pull carbs... or even the air box... the first thing you should do is to stuff a towel in the open ports.
 
Tony, you are so correct about the tubs. I collect the Kroger and Hillshire brand tubs....some are deeper than others.

IMG_0413.jpg.......IMG_0410.jpg


As you can see I keep thing together in my tool chest with these tubs also
 
I have found it helpful, where you have an oily or other surface that it is difficult to stick tape to or write on, to use shipping tags.
Rod
 

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you can't work on Seadoo without some metric tools :)

Oh I know...I'm Canadian...we have metric everything. It's how they get away with charging $1.50 a litre for gas ($5.67 US gallon)
BUT we still buy/advertise half our crap in imperial measurements - like steak, turkey's - NINETY NINE CENTS PER POUND!!. 99%
of our height/wgt is still 5"11", 175 lbs instead of whatever the metric is - 180 cm and 79 kg.:facepalm:
 
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