2006 sportster 155, locked up engine, interchange questions

anesthes

Active Member
Picked up my first 4-tec. All of my other doo's are 2 stroke. I think I did ok money wise, fairly good condition boat with a locked up 155. It's a 2006.

I have not even had a chance to inspect the engine myself, but the seller said it locked up. He removed the plugs, jet pump, and tried rotating the engine and it's frozen. Said this happened while driving, and he thinks the timing chain broke. I probably need to remove the engine from the boat to tear it down enough to determine the failure, but assuming the block/rotating assembly exploded, I'm curious which 155s are direct interchange with this. I googled for hours and hours and I couldn't really find what I was looking for, what year to year differences exist, etc. I've seen engines for sale from PWC from 04+, and I've seen reman long blocks on ebay that specify specific years.

Anyone have some insight to help point me in the right direction? I'm thinking probably just buy a long block, although if someone was parting out a complete engine from a running PWC I'd likely consider that as well if it was local.

But I assume there are some year to year differences ? I know on the 2 stroke stuff the magnetos and pickups are different between some years, which make things interesting.

Thanks!
 
How much you pay for it? Welcome to the 4tec world even if you buy a used motor prepare to buy a new timing chain, valves, and a new head gasket for whatever motor you buy. Tear down yours first to see exactly how bad it is then post some pics here.
 
How much you pay for it? Welcome to the 4tec world even if you buy a used motor prepare to buy a new timing chain, valves, and a new head gasket for whatever motor you buy. Tear down yours first to see exactly how bad it is then post some pics here.

I paid $2k for the boat and trailer.

I did watch some videos of 4-tec engines with broken timing chains, and I was surprised that the only real failure was valves. Might be interesting to see if this one could be saved. I may pull the valve cover this week just to see if the timing chain did break, or if it dropped a valve, etc.
 
Piston closest to the bow blew up. Maybe water intrusion? I took the valve cover off, timing chain fine. Valves not broken. Send my scope down each plug hole. Check this out:

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It’s really hard to tell by that picture. Best bet is to find a used motor of eBay or something and build it up yourself maybe you got lucky and the block and crank is still good. Did it drop a valve ?
 
It’s really hard to tell by that picture. Best bet is to find a used motor of eBay or something and build it up yourself maybe you got lucky and the block and crank is still good. Did it drop a valve ?

No, valves seem fine. Timing chain fine. I'm thinking water got in that cylinder or maybe just detonation. I'll check the injectors on my injector machine. I've got a bunch of stuff in the shop right now, but maybe in about 3-4 weeks I'll be able to get it in for a tear down.
 
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