1996 SeaDoo XP - Cuts back at around 30MPH

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IceMan565

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Hello all,

I'm looking for ideas on why my 96 SeaDoo XP all the sudden started cutting out/back at around 30MPH. It was running great all week and then it just started cutting out. It keeps running but I cannot get MAX acceleration. I had put new plugs in about 3-4 weeks ago so I have not changed those again yet. It ran great all week. It never died, just felt like I was losing a cylinder or something goofy with the RAVE Exhaust. You think new plugs might clear up this problem?

Thanks in advance.
 
Welcome to the seadoo forum Iceman. Yes I would change out the plugs first and see if it helps. The RAVE valves might need to be cleaned as well, here is some information;
The RAVE, (Rotax Adjustable Variable Exhaust) valves are located above the exhaust valve. There are 2 of them per engine. They are round with a red adjustment screw in the middle. It has a clip that holds it together. How they work is that they open the exhaust port larger as the engine rpm's increase. When the rpm's drop down so do the RAVE valves. They work on the principle of the pressure of the exhaust system. Rpm's increase, pressure increases and the valve opens, rpm's drop pressure drops, Valve closes. They should be de-carbonized annual. To disassemble the rave valves, remove the spring clip on top, remove the black cover. There is a spring under the cover. Remove the piston by turning it with a metric socket. On the bottom of the piston is the rubber "Bellows" be careful with the small retaining spring that hold the bellows on the piston. Remove the 2 allen screws that hold the base on the cylinder. Remove the base and gasket. The long valve won't fall in the cylinder just pull it out. There is an o ring under the base, on the shaft of the guillotine valve. Be careful to see how it came apart as it has to go back together that same way again. On the base, notice the notch that it is facing down. Clean all the carbon off the guillotine valve. I use carb cleaner and 400 grit paper. Check the bellows for any small pin holes. If so replace it. If not, reassemble it on the clean guillotine valve, and install it back on the engine the same way it came apart. The guillotine valve only fits one way. The one closest to the exhaust pipe will come off differently then the other one. You will have to remove the allen screws and turn the base so it clears the exhaust pipe. I would do one at a time in case you forget how it goes back together again. This way you can look at the other one and copy it. Do both engines 2 per engine. Take your time and if you have questions give us a shout. We'll be here to help you out.
If the RAVE valves are dirty it will not rev up correctly and could be causing your problem.

The adjustment knob (the red cap) should either be screwed all the way in or flush to the top of the black ring of the cap. This will only affect performance, as far as how it jumps out of the hole or how well it runs for extended periods at WOT.

Here is another idea to try...If the new spark plugs and RAVE cleaning doesn't work. It sounds like you need to remove the carburetors and clean them. If you're careful and don't tear or damage the diaphragms you won't need to buy a rebuild kit. Pay attention to the internal filters too. If you have gray fuel lines you need to replace them with black fuel lines available from auto parts stores like Auto Zone. Measure the length you need and bring a sample with you so you get the correct size. Replace one at a time so you don’t get them mixed up. If you need clamps replace them too. Use small stainless steel clamps also from the auto parts store.

Karl
 
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